Transformer Oil Filtration Plant

Transformer Oil Filtration Plant Specification

Product Type
Transformer Oil Filtration Plant

General Use
Purification and filtration of transformer oil

Material
Mild Steel (MS)

Type
Vacuum Type

Capacity
1000 LPH to 6000 LPH (Liters per Hour)

Weight (kg)
750 1200 kg (varies as per capacity)

Computerized
No

Automatic
Semi-Automatic or Automatic (optional)

Ozone Generator
Not Included

UV Sterilizer
Not Included

Control System
Electrical control panel

Filter Bag No.
2 or 3 (depending on model)

Filter Area
Varies as per filter type (typically 0.5 1.5 m2)

Flow Rate
1000 6000 LPH

Voltage
380 440 V, 3 Phase, 50 Hz

Motor
Centrifugal/gear pump motor, 2 5 HP

Dimension (L*W*H)
Approx. 2200 mm x 1200 mm x 1700 mm

Feature
Portable, Heavy Duty, Skid Mounted, Customizable

Color
Industrial Blue or as per request

Dielectric Strength Improvement
Up to 70 kV

Heating Power
9-24 kW (model dependent)

Noise Level
< 75 dB

Particle Size Filtration
1 - 5 micron

Vacuum Pump Capacity
250 m³/hr to 500 m³/hr

Hose Connection Size
1.5'' / 2'' BSP

Oil Outlet Temperature
60°C

Ultimate Vacuum
Up to 0.5 mbar

Working Pressure
0.3 MPa maximum

Water Removal
From 50 ppm to less than 5 ppm

Transformer Oil Filtration Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Months

About Transformer Oil Filtration Plant

We are manufacturer, exporter from Kolkata offering Transformer Oil Filtration Plant in standard specifications. Some of the common parts or components of this plant are airing valve, flow switch, heater tank, oil flow control valves, oil sampling valve and preliminary filter. Transformer Oil Filtration Plant is ideal for treating new oil as well as reconditioning the used oil in various oil filled equipment such as transformers, shunt reactors.

Key Features :

Simple processing process / modus operandi
Initial step is heating of oil
Second step is vacuum treatment of oil
Good removal rate of moisture and dissolved gases

Precision Oil Filtration Technology

The vacuum type Transformer Oil Filtration Plant employs multi-stage filtration and dehydration processes, ensuring particle removal down to 1 micron and moisture content reduction to less than 5 ppm. Its consistent delivery of high dielectric strengthup to 70 kVguarantees optimal insulation properties in treated oil, safeguarding transformer longevity and reliability.

Heavy Duty, Portable, and Customizable

Designed for rigorous field and industrial use, this skid-mounted system offers mobility, ease of setup, and heavy-duty performance. The plant is customizable based on specific user requirements such as capacity, filter type, color preference, and control system. It reliably operates under working pressures up to 0.3 MPa and meets strict noise and safety standards, making it a dependable choice for transformer oil purification projects.

User-Friendly and Efficient Operation

Operating with a semi-automatic or optional automatic control system, the plant minimizes manual intervention while ensuring precise operation through an electrical control panel. The inclusion of powerful centrifugal or gear pump motors and smart hose connections streamlines the filtration process, providing efficient oil treatment with minimal downtime and simplified maintenance.

FAQs of Transformer Oil Filtration Plant:

Q: How does the vacuum pump capacity affect the oil filtration process?

A: The vacuum pump capacity, ranging from 250 to 500 m/hr, determines how efficiently gases and moisture are extracted from the transformer oil. Higher vacuum capacity enables quicker and deeper dehydration and degassing, thus improving both the oils dielectric strength and purity during the filtration cycle.

Q: What types of contaminants can be removed with this Transformer Oil Filtration Plant?

A: This plant effectively removes solid particulates down to 1 micron in size, moisture (lowering water content from 50 ppm to below 5 ppm), dissolved gases, and general oxidation by-products, restoring oil quality and enhancing transformer performance.

Q: When is it necessary to use a transformer oil filtration plant?

A: It is recommended to use this plant during regular transformer maintenance, oil changeovers, or when insulation oil tests indicate reduced dielectric strength, increased moisture, or contaminant levels. Early intervention helps prevent transformer failures and extends equipment lifespan.

Q: Where can the Transformer Oil Filtration Plant be used?

A: The plant is suitable for electrical substations, transformer manufacturing and repair facilities, power generation plants, and industrial installations. Its portable and skid-mounted design makes it convenient for both onsite and workshop-based oil purification applications.

Q: How does the filtration process work in this plant?

A: The process includes heating the oil to 60C, passing it through multi-stage filters to remove particulates (using 2 or 3 filter bags, model dependent), and applying a high vacuum to extract moisture and gas. The treated oil exits with improved dielectric strength and lowered water content, meeting stringent standards for transformer insulation oils.

Q: What are the primary benefits of using this oil filtration system?

A: Using this filtration plant enhances transformer reliability by restoring oil dielectric properties, extends the lifespan of insulated equipment, reduces downtime, and minimizes the risk of electrical failures. Its heavy-duty and customizable nature makes it adaptable to varying operational requirements.

Q: What are the standard usage and maintenance requirements for the plant?

A: Routine usage involves connecting the plant to transformer systems via BSP hose connections (1.5 or 2 inch), monitoring the filtration cycle with the electric control panel, and periodic cleaning or replacement of filter bags. Regular inspection of pumps and seals ensures consistent performance and longevity.